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[Precision Cutting Processing Example] Glass 40% PPS Turned Products

[Precision Cutting Processing Example] Glass 40% PPS Turned Products

Adopting PPS with 40% glass! If you're having trouble with cutting resin, rubber, or sponge, leave it to us!

Here is an example of a machined product made from PPS containing 40% glass fiber. After machining, it was necessary to integrate it with rubber, so instead of using standard PPS, PPS with 40% glass was adopted, considering heat resistance and strength. At Taiyo Rubber Materials, we provide material proposals that take into account the environment in which the products will be used, alongside high-precision resin machining. If you are having trouble with machining resins, rubber, or sponge materials like engineering plastics, please contact us. 【Case Overview】 ■ Name: Glass 40% PPS Lathe Machined Product ■ Material: PPS (34% glass filled) ■ Dimensions: Φ15×25 ■ Precision: ±0.01 ■ Features: Milling performed after lathe machining *For more details, please refer to the related link page or feel free to contact us.

  • Resin processing machine

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[Precision Cutting Processing Example] ABS / POM Wired Dome

[Precision Cutting Processing Example] ABS / POM Wired Dome

A needle-like shape with a height of 10mm is expressed on the wired dome! A work that condenses the know-how of resin cutting!

We would like to introduce a machining example of a resin cutting product using ABS and POM, called the "Wire Dome." This piece was machined from a raw material measuring 83mm × 53mm × 43mm, and to increase the difficulty of the cutting process, a needle-like shape with a height of 10mm was expressed on a φ0.5mm wire dome. At Taiyo Rubber Materials, we take cutting balance into consideration when machining such easily deformable resins, utilizing cutter passes (focusing on MC and CAM precision) and jigs to create a work that condenses our expertise in resin cutting. 【Case Overview】 ■ Name: ABS/POM Wire Dome ■ Material: ABS, POM ■ Dimensions: 83mm × 53mm × 43mm ■ Precision: Machined a 10mm needle on a 0.5mm wire ■ Features: Silver Award-winning work in the Micro Machining category of the DMG Mori Seiki Cutting Processing Dream Contest *For more details, please refer to the related link page or feel free to contact us.

  • Resin processing machine

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[Precision Cutting Processing Example] POM Made Spiral Processed Product

[Precision Cutting Processing Example] POM Made Spiral Processed Product

Cutting the tip part without breaking it at 0.1mm! We specialize in machining difficult-to-cut resins!

We would like to introduce a case study of machining a spiral shape from POM square bars. The feature of this process is that the wall thickness of the spiral part is machined to be thin, particularly at the tip of the spiral, which is finished with a thickness of 0.1mm to prevent breakage. The key point is that this cutting process has been achieved with a resin that is softer than metal. At Taiyo Rubber Materials, we specialize in the challenging machining of resins. If you are facing issues with the precision or shape of machining with a certain resin, please feel free to contact us. 【Case Overview】 ■Name: POM Spiral Machined Product ■Material: POM (Delrin) ■Dimensions: 100×100×80mm ■Precision: Thickness at the tip of the spiral 0.1mm ■Features: - *For more details, please refer to the related link page or feel free to contact us.

  • Resin processing machine

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[Precision Cutting Processing Example] Lens Holder

[Precision Cutting Processing Example] Lens Holder

Unique processing procedures, methods, and jigs! We are very skilled at high-difficulty resin cutting processing!

The ABS lens holder has a top that is a ring shape with a thickness of 1.2 millimeters, supported by three thin legs measuring 1X3X22H. Due to the many recessed areas, warping and distortion are likely to occur during processing, and great care must be taken with the finished surface due to vibrations from cutting tools, making it a challenging machining product. Our company is particularly skilled in this high-difficulty resin machining thanks to our unique processing procedures, methods, and jigs. For products that require minimal warping and distortion, as well as surface roughness, please contact us. 【Case Overview】 ■ Name: Lens Holder ■ Material: ABS Natural ■ Dimensions: 42X55X24 ■ Precision: Surface Roughness 6.3S ■ Features: Minimal warping and distortion, with a clean finished surface *For more details, please refer to the related link page or feel free to contact us.

  • Resin processing machine

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Before designing: The importance of selecting resin materials.

Before designing: The importance of selecting resin materials.

Introducing the characteristics of resins commonly used in cutting processes! Key points to reduce costs.

Industrial products such as electrical and electronic devices and medical equipment use various materials, including iron and resin. However, in the case of resin, many high-performance products have been developed in response to the demands and changes of the times. The objectives include (1) weight reduction, (2) prevention of scratches during contact with other components, (3) prevention of corrosion such as rust during long-term use, and (4) the pursuit of high precision as long as there are no issues with strength or rigidity. However, improving the functionality of resin also leads to increased costs, so it is essential to accurately understand the characteristics of different types of resin and design accordingly. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*

  • Other polymer materials

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[Design Point] High-precision and burr-free resin cutting processing uses PPS.

[Design Point] High-precision and burr-free resin cutting processing uses PPS.

The material has difficulty achieving dimensional accuracy and is prone to burr formation! Considering the adoption of PPS.

Introducing the design point for achieving high-precision processing of resin cutting: "Use PPS for high-precision and burr-free resin cutting." Common resins like MC Nylon and POM have an elongation of 30-40%, which limits the usual dimensional accuracy to ±0.02-0.03mm. Therefore, aiming for higher precision significantly increases costs. When high-precision and burr-free parts are required for resin components that need cutting, consider using PPS. In cases where high-precision resin cutting products are needed, adopting low-elongation PPS makes it possible to achieve dimensional accuracy of ±0.01. [Overview] - POM and MC Nylon are unsuitable for high-precision cutting due to their high elongation. - By using low-elongation PPS, it is possible to achieve dimensional accuracy of ±0.01. - Burrs can also be reduced. *For more details, please refer to the related links or feel free to contact us.

  • Resin processing machine

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Points for Designing High-Precision Resin Machined Products

Points for Designing High-Precision Resin Machined Products

Introducing points to consider during the design phase! Choosing the right materials is key.

In this column, we introduce "Key Points for Designing High-Precision Resin Machined Products." When manufacturing resin machined products, selecting the appropriate material is crucial. The related link provides additional considerations to keep in mind during the design phase if high-precision resin machined products are required. We encourage you to read it. *For more details about the column, you can view it through the related link. Please feel free to contact us for more information.

  • Processing Contract

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【Design Point】Achieving high precision through the change to PPS.

【Design Point】Achieving high precision through the change to PPS.

Leads to the design of equipment that can reduce costs! Choosing a resin called PPS.

We will introduce the design point that achieves high-precision machining of resin cutting: "Achieving high precision by switching from polytetrafluoroethylene to PPS." Polytetrafluoroethylene is a resin material with excellent heat resistance and chemical resistance, but when it comes to precise machining, it is a soft material. Therefore, depending on the shape, it can be very difficult to achieve accuracy. In cases where heat resistance and chemical resistance are required, as well as precise cutting, adding PPS, a type of resin, to the options expands the design possibilities. [Overview] ■ There are cases where achieving precision with polytetrafluoroethylene is very difficult. ■ Adding PPS, a type of resin, to the options expands the design possibilities. ■ Heat resistance is almost unchanged at around 200 degrees. *For more details, please refer to the related links or feel free to contact us.

  • Other polymer materials

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[Design Points] In addition to machining, consider assembly for expensive resin materials.

[Design Points] In addition to machining, consider assembly for expensive resin materials.

Which option satisfies functionality and reduces costs! It is important to consider this comprehensively.

We will introduce design points for reducing costs in resin machining: "For expensive resin materials, consider assembly in addition to machining." Resin materials known as super engineering plastics, such as PEEK, are high-performance but also high-cost. If a lot of material is cut away to achieve the necessary shape, material costs become high and waste occurs. For high-cost super engineering plastics like PEEK, it is essential to design in a way that avoids unnecessary material usage. In the case of resin machined products, it is important to comprehensively consider whether machining alone or a combination of splitting and assembly better satisfies functional requirements while also reducing costs. [Overview] - Super engineering plastics are high-performance but also high-cost. - It is necessary to design to avoid unnecessary material usage. *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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【Material Selection Points】Consider Unilate for cost reduction of PPS machined products.

【Material Selection Points】Consider Unilate for cost reduction of PPS machined products.

Excellent cutting processing accuracy, dimensional stability, and rigidity! The cost is very low.

We will introduce the key points for selecting resin materials that lead to cost reduction: "Considering Unilate for cost reduction of PPS machined products." In resin machining, PPS can be machined with high precision and has excellent heat resistance and chemical resistance, making it widely used in industrial products. However, it is relatively expensive in terms of cost, so even if value engineering (VE) is applied to the shape, there are limits. If cost reduction is necessary, consider Unilate as an alternative material. If it is possible to replace PPS with Unilate depending on the usage environment and situation, significant cost reduction effects can be expected. [Overview] ■ PPS is relatively expensive in terms of cost ■ There are limits even if value engineering is applied to the shape ■ Consider Unilate as an alternative material ■ Cost is about 1/5 of PPS ■ Less warping compared to PPS *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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